
TÜV Rheinland provides a range of process engineering and process safety software to aid in design, operation and maintenance of plant operations.
In their day to day work engineers are faced with complex calculations and huge amounts of design and operational data. We offer software tools to manage, process, collect and report this information. These process engineering and process safety tools are designed to be intuitive and easy to use, with very shallow learning curves. Developed by engineers, for engineers, these solutions make everyday tasks simpler and quicker.
Our products
PEL Software Products
The PEL suite is a comprehensive package with software specifically for fluid flow, pressure relief, physical properties, datasheet management and hazard analysis.
Designed by engineers for engineers, the tools are intuitive and easy to use. They can be used to work out every day calculations, for troubleshooting issues such as bottlenecks, or when making plant modifications. The tools have been developed, used and tested in a manufacturing environment to enable engineers to design processes more quickly and more reliably with up-to-date and permanently available design data.
Further information on each of the tool is available below.
Range of licensing agreements
PEL is available through a number of licensing options. The structure is very flexible and can be tailored to suit your needs. We can provide any combination from single user standalone licences for one component, through to unlimited global licences for the complete suite.
PEL Human Reliability Analysis (PEL-HRA)
Human failures are responsible for up to 80% of accidents and feature in almost all major incidents. It is therefore important that companies do as much as they can to consider ‘human factors’, in order to prevent major accidents occurring.
PEL-HRA is a software based Hierarchical Task Analysis (HTA) and Human Reliability Analysis (HRA) tool. It uses recognised qualitative methodologies to help improve the understanding of tasks and sources of human error. By following a series of defined steps aligned with the HSE ‘human factors roadmap’, the PEL-HRA software provides a structured and documented approach for the assessment and management of Safety Critical Tasks (SCTs).
Features
- Manage site list of SCTs - customise prioritisation
- All SCTs and HRAs contained in one tool - keeping track of progress
- Criticality scoring of tasks - Easy to update / review
- Developed by experienced safety and HRA practitioners with understanding of COMAH requirements and all high-hazard operations
- Recognised methodology
Benefits
- Demonstrate compliance with COMAH safety standards for the requirements of the safety report
- Provides a structured approach which increases documentation consistency, reducing the risk of human error
- Identification of error types allows each one to be mitigated appropriately improving performance
- The software is auditable, strengthening internal control and highlighting areas of improvement
- Easy to use functionality
- The tool can be customised to suit your company standards allowing easy integration
PEL Management of Change (PEL-MoC)
Management of Change (MoC) is a critical issue across the process industries and remains a challenge. Creating an MoC system requires careful consideration of the people using it, the procedures in place, and the technology employed. Although we all aim for an efficient, effective, and transparent MOC, there are many barrier to achieving this.
TÜV Rheinland and FoCul have developed PEL-MoC, a partnership that combines a proven digital MoC platform with Subject Matter Experts (SMEs) from TÜV Rheinland to help customers optimise their MoC processes, deploy a robust cloud based MoC solution and, importantly, provide ongoing support to help ensure that the MoC processes deliver business value.
- Features
- A proven cloud based MoC application system, developed from best practices across the process and utility sectors.
- Subject Matter Expert Support in reviewing current MoC processes, recommending improvements and defining the process to be implemented into the software.
- Configuration and implementation support for the software.
- Communication and training to staff on the MoC process and software.
- Software application support (working hours, weekdays).
- Initial close support for the first 3 - 6 months after the deployment as the new processes become established.
- Regular audit and review of the system from our SMEs (frequency to suit), to improve the system and to ensure consistency.
- Management reports on key KPIs and recommendations following audits and reviews.
- Implementation of improvements to the system based on feedback and reviews.
- Benefits
Any successful system implementation needs to address the People, Processes and Technology. We believe that PEL-MoC combines a proven, flexible and easy to deploy cloud based application (Technology) with the expertise of TÜV Rheinland in MoC (People and Processes) to provide an easy to use, tailored, structured, transparent and auditable MoC solution.
Management of Change is one of the biggest process safety and business/operational risks and this solution can help manage and minimise that risk.
Simplifying performance insights, effortlessly. Your Partner in Safer Operations and Better Performance
Transform Alarm Management in Your Industry
Poor alarm management can lead to overwhelming systems, missed safety-critical alarms and operational inefficiencies. AlarmKPI offers a revolutionary solution to streamline and optimise alarm management. Powered by TÜV Rheinland, this tool is designed to bring your alarm systems in line with key industry standards, improving safety, operational reliability and compliance.
Whether you're in oil and gas, petrochemicals, power, pharma, shipping or any other high-hazard industry, AlarmKPI will help you revolutionise how you manage and monitor alarms.
Why AlarmKPI?
Effective Alarm Management Matters
Alarm mismanagement is one of the leading causes of system inefficiencies, extended downtime and safety risks. A high number of alarms in industrial environments are considered unnecessary or poorly prioritised, increasing stress for operators and resulting in costly mistakes.
With AlarmKPI:
- Reduce alarm flooding and nuisance alarms.
- Review alarm performance/KPI’s against industrial standards.
- Save time with automated data analysis and compliance reporting.
Key Features of AlarmKPI
Our SaaS-based AlarmKPI tool offers everything you need to optimise alarm performance and maximise safety:
- Alarm Count vs Time Graph: Quickly detect trends and enhance system reliability.
- KPI Markers: Benchmark your alarm system against industry standards and guidelines like EEMUA 191, IEC 62682 and ISA-18.2.
- Top 10 Alarms by Count and Duration: Easily identify and address the alarms that cause the biggest impact.
- Interactive Dashboards: User-friendly visuals and smart analytics for informed decision-making.
Key Benefits of AlarmKPI



How It Works
In just a few steps, AlarmKPI empowers your team to take control of alarm management:
- Upload your alarm log (Excel or CSV format) - compatible with most control systems.
- Automatically benchmark alarm performance against international standards.
- Review interactive dashboards for actionable insights and improvement opportunities.
- Access recommendations from TÜV Rheinland experts to optimise your system further.
Compliance and Security You Can Trust
With TÜV Rheinland 150-year legacy of ensuring safety and quality, AlarmKPI is ISO/IEC 27001-certified, guaranteeing the highest standards of data security and confidentiality.
AlarmKPI FAQ’s
- Technical Questions
- Data Security Questions
- Additional Questions
Download Literature
PEL | 832 KB | Download | |
PEL Adrian | 533 KB | Download | |
PEL CAPRE | 782 KB | Download | |
PEL Flonet | 699 KB | Download | |
PEL helps ensure plant re-opens on time | 797 KB | Download | |
PEL HRA | 280 KB | Download | |
PEL MOC | 156 KB | Download | |
PEL PhysPack | 481 KB | Download | |
PEL Piper | 630 KB | Download | |
PEL ProvueDB | 789 KB | Download | |
PEL Visual Logidraw | 362 KB | Download | |
AlarmKPI Package Info | 990 KB | Download | |
AlarmKPI FAQs | 774 KB | Download |
Contact

Our team is here to take your call Monday - Friday 9am-5pm (UTC+1). A telephone answering service is available outside office hours.