FES - Inspection Procedures

Component Evaluation

The following safety relevant components are inspected for suitability of electrical rating and NRTL (Nationally Recognized Testing Lab) listing.

Circuit Breakers Fuses
Push-buttons Relays
Transformers Interlocks
Internal Wiring Interconnecting cords
Lasers

Ground fault circuit interrupter - GFCI, (Residual current circuit breaker - RCCB)

Motors Motor Contractors
Motor Overload Lamps
Receptacles Cables and Wires
Disconnect Switches Emergency off switch (EMO)
Power Supplies Heaters
Motor Controllers  

Construction evaluation

The equipment's design is visually inspected with particular attention to the following areas: 

Use of Listed Components Proper Transformer protection
Proper conductor protection Ground and bonding
Accessibility of live parts Wiring methods
Environmental conditions Guarding of Live Parts
Guarding of moving parts Accessibility of moving parts
Sharp edges Suitability of enclosures
Availability of suitable markings Pinching, crushing, falling hazards
Damaged components Suitability of material
Wiring ampacity Proper wire bending spaces
Proper Motor protection  

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Required Safety Testing:

In addition to relevant construction evaluations, the equipment will also be tested for compliance to safety requirements. The tests may vary depending on the type of equipment. However, some of the most common tests are:

Grounding Continuity Test:

Testing for proper grounding and bonding of the whole equipment.

Dielectric Voltage Withstand Test (Hi Pot Test):

Testing for adequate spacing between conductive parts. Test is performed between primary and ground and primary and secondary of the unit.

Input Current Test:

Measuring the input current of the unit during maximum load operation and evaluating the suitability of protection mechanisms such as fuses, circuit breakers, etc.

Strain Relief Test:

Measuring the strength and suitability of strain relief on cable and flexible conduits through push and pull tests.

Emergency Stop Test:

Test the proper operation of any emergency stops for reliability and proper functioning.

Rain Tests (for outdoor use equipment):

Equipment is exposed to simulated rain conditions for up to four hours. Following the test, the equipment is inspected for ingress of water and tested for dielectric breakdown and insulation resistance.

Interlock Test:

Tests the suitability and performance of all interlocks giving access to live parts and moving components.

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